I talked to the OP at CMP. As I recall 2 of the motors were crate motors and 2 were fresh rebuilds. The 5th was the original high mileage motor that came with the car.
jeingold: A guy named Childress in Atl went thru a bunch of motors last year. As I recall the problem finally went away when he replaced his flywheel, transmission and driveshaft(?). I think that he decided that the likely cause of his problems was that something was unbalanced in his drivetrain and it was putting a lot of force on his crank.
If I remember correctly, all 5 motors showed oil pressure problems and two of those motors ended up having failed oil pumps. My perception is that oil pumps rarely fail, so if you had two fail then I’d guess there’s some debris in the motor. I know you’ve already been thinking of that since you sent your oil cooler out for cleaning. My point is that Childress’s problems might not be similar to yours.
My suggestion would be to find a low mileage junkyard motor, and oil cooler and put it in your car. You might consider putting your head on it tho. That will get you going, even if you’ll take it up the butt financially. Every time that gets you down just think about the >$10k or so that I’ve managed to spend in the last 6 months and I don’t have a working motor either.
Then as finances allow, you can return to your possessed block. It could go to someone different like Chuck Baader who seems to understand more about cleaning blocks then most. Your suspect oil cooler could be either cleaned again or thrown away.
You might never understand what the causes of your problems were, but the quickest way out from under the mysteries is to change everything.